Intrinsic and extrinsic factors drive differences in the gelatinisation behaviour of barley and malt starch.

We studied the impact of malting on barley starch gelatinisation properties and whether observed differences are due to changes in extrinsic or intrinsic factors. We isolated the total starch and large and small starch granules fractions from barley and malt samples and subjected them to DSC. The peak gelatinisation temperature for malt starch was, on average, 1.2 °C higher than for barley starch. The malting process and endosperm breakdown products were each responsible for half of this difference. The presence of water-extractable, non-starch components (sugars, minerals, protein and starch hydrolysis products,…) increased the intrinsic starch gelatinisation temperatures by 2.2-4.7 °C for barley and 3.6-5.3 °C for malt. The small starch granule fractions from barley had a 3.1 °C higher peak gelatinisation temperature than large granule fractions. No effect of malting was observed here. These findings indicate that matrix effects and starch granule size must be considered when addressing starch conversion during brewing.

A kinetic study on the thermal inactivation of barley malt α-amylase and ß-amylase during the mashing process.

To obtain an efficient conversion of starch into fermentable sugars and dextrins during the brewing process, mashing time-temperature profiles need to promote starch gelatinisation and enzyme activity while avoiding thermal inactivation of the amylases. This study focused on the second part of this balance by investigating the thermal stability of α-amylase and ß-amylase of Planet barley malt throughout mashing. Thermal inactivation in wort was modelled for both enzymes resulting in the estimation of thermal inactivation kinetic parameters such as rate constant of thermal inactivation kT (the rate of thermal inactivation of an enzyme at a constant temperature), activation energy for thermal inactivation Ea, decimal reduction time DT (the time needed to inactivate 90% of the enzyme activity at a given temperature) and the z-value. First-order inactivation was observed for α-amylase. For ß-amylase, fractional conversion inactivation occurred with a residual fraction of 13% of the ß-amylase activity that remained after prolonged heating at 72.5 °C. The ß-amylase protein population hence seems to consist of thermolabile and thermostable isoforms. The kinetic parameters for thermal inactivation of the enzymes were used to predict their residual activities throughout a laboratory-scale mashing process. The predicted residual activities met the experimentally determined residual enzyme activities closely, except for ß-amylase at temperatures higher than 72.5 °C. The results obtained in this work allow designing new mashing processes or tailoring existing processes towards variability in the input material, barley malt, without the need for trial-and-error experiments.

Starch hydrolysis during mashing: A study of the activity and thermal inactivation kinetics of barley malt α-amylase and ß-amylase.

Hydrolysis of starch is key in several industrial processes, including brewing. Here, the activity and inactivation kinetics of amylases throughout barley malt mashing are investigated, as a prerequisite for rational optimisation of this process. Varietal differences were observed in the activity of α- and ß-amylases as a function of temperature for six barley and malt varieties. These differences were not reflected in the resulting wort composition after mashing, using three isothermal phases of 30 min at 45 °C, 62 °C and 72 °C with intermediate heating by 1 °C/min. Thermal inactivation kinetics parameters determined for α- and ß-amylases of an industrially relevant malt variety in a diluted system showed that enzymes were inactivated at lower temperatures than expected. The obtained kinetic parameters could predict α-amylase, but not ß-amylase inactivation in real mashing conditions, suggesting that ß-amylase stability is enhanced during mashing by components present or formed in the mash.

Accurate quantification of small and large starch granules in barley and malt.

The proportion of small and large starch granules in barley and malt is often neglected, leading to underestimation of their importance in processes in which they are used. This study aimed to accurately determine the volume and number based percentages of small and large starch granules for three barley varieties, their micro-malted malts and three commercial malts. Quantitative starch isolation was performed and starch granule proportions were estimated using microscopic and image analysis, taking the non-sphericity of the large starch granules into account. Results show that barley starch consists of 32-39 volume% of small starch granules. Upon malting, this percentage is reduced to 17-27 volume%, showing that small granules are hydrolyzed faster than large granules during this process. The analyzed commercial malt samples have a small starch granule content of 22-25 volume%. Malt hence still contains a substantial amount of small starch granules, which can be expected to impact processing.